IICAE

IICAEIICAEIICAE

IICAE

IICAEIICAEIICAE
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Our Services

Design

 At IICAE, we provide comprehensive automotive design solutions focused on efficiency, compliance, and innovation. 


 Key Offerings:


 

  • Sustainable Design
    Eco-conscious engineering for long-term impact reduction.
     
  • Weight Optimization
    Lightweight structures that maintain safety and performance.
     
  • Component-Level Optimization
    Precision design of components and brackets for functionality and cost-effectiveness.
     
  • Design as per CMVR & AIS Standards
    Superstructure and systems designed in full compliance with CMVR, AIS-052, and UBS-II regulations.
     
  • Competitive Benchmarking
    Analysis and improvement based on leading industry models.

Design as per CMVR

 We offer complete vehicle design services aligned with the Central Motor Vehicle Rules (CMVR), ensuring full regulatory compliance for certification and production. 


 Key Highlights: 

 

  • Compliance with CMVR safety and structural norms.


  • Integration of AIS standards (e.g., AIS-052, AIS-031, AIS-119).
     
  • Support for Form 22B and other approval documentation.
     
  • Ready-for-certification prototype/mock-up development.
     
  • Expertise in body building codes and design validations.

Homologation

Chassis Design

 At IICAE, we provide end-to-end homologation support to help automotive manufacturers meet national and international regulatory standards. Our services ensure that your vehicle or component is fully compliant and ready for market entry. 


 Our Homologation Services Include: 

 

  • Guidance through CMVR and AIS certification processes.
     
  • Coordination with testing agencies (e.g., ARAI, ICAT).
     
  • Prototype/mock-up preparation for testing.
     
  • Documentation support for Form 22B, Type Approval, and Plant Accreditation.
     
  • Compliance evaluation for EV (AIS-038, AIS-156, AIS-048) and conventional vehicle norms.
     
  • Assistance with import/export certifications if required.


Chassis Design

Chassis Design

 At IICAE, we specialize in robust and optimized chassis design tailored to meet performance, safety, and regulatory requirements across various vehicle categories.  


Key Focus Areas:

 

  • Concept to Final Design of ladder, tubular, or monocoque chassis.
     
  • Load path analysis and structural integrity checks.
     
  • Weight optimization for improved efficiency and performance.
     
  • Integration with superstructure and mounting systems.
     
  • Compliance with relevant CMVR and AIS standards.
     
  • Design validation through FEA and simulation tools.

CAE Based Homologation

 At IICAE, we leverage advanced Computer-Aided Engineering (CAE) tools to support and accelerate the homologation process, reducing time, cost, and physical prototyping efforts. 


 Key Services:

 

  • Virtual Validation for regulatory compliance (AIS, CMVR).
     
  • Simulation of crash, strength, and durability tests.
     
  • Battery safety, seat, and superstructure compliance (AIS-038, AIS-031, AIS-052).
     
  • Early identification of design issues to reduce rework.
     
  • Support for prototype readiness and test approvals.
     
  • Alignment with requirements of certifying agencies (ARAI, ICAT). 

CAE Analysis

 At IICAE, we provide high-quality Computer-Aided Engineering (CAE) analysis services to support efficient, safe, and cost-effective product development across the automotive domain. 


 Core Capabilities: 

 

  •  Structural Analysis
    Static and dynamic simulations to assess strength, stiffness, and load-bearing capacity.
     
  • Crash & Impact Analysis
    Simulation of crash scenarios for compliance with safety regulations (e.g., AIS-052, AIS-031).
     
  • Thermal & Fatigue Analysis
    Prediction of heat behavior and lifecycle performance under varying load conditions.
     
  • Optimization Studies
    Weight and topology optimization using tools like HyperMesh, OptiStruct, and Radioss.
     
  • Assembly & Mounting Validation
    Ensuring proper integration and durability of brackets, joints, and sub-assemblies.

Certifications

 IICAE provides end-to-end support for automotive certifications, ensuring compliance with Indian regulatory standards and faster approvals through expert guidance and documentation. 


 Certification Support Includes: 

 

  • CMVR Compliance
    Design and documentation as per Central Motor Vehicle Rules.
     
  • AIS Standards Certification
     

  1. AIS-052 – Bus body structure safety
     
  2. AIS-031 – Seat strength and anchorage
     
  3. AIS-119 – Electric vehicle safety
     
  4. AIS-038, AIS-156 – Battery and EV systems
     

  • Form 22B
    Compliance certificate for vehicle body building.
     
  • Plant Accreditation
    Certification support for automotive manufacturing units.
     
  • Prototype Testing & Approval
    Assistance with vehicle mock-up, testing, and certification.

Staffing

 At IICAE, we provide skilled engineering talent to support your project needs, whether short-term or long-term. Our staffing solutions ensure you get access to qualified professionals with expertise in automotive design, CAE, and validation, ready to integrate seamlessly with your team. 


 Our Staffing Solutions Include: 

 

  • Contract & Project-Based Engineers
    Flexible deployment of engineers based on your project timeline and scope.
     
  • Domain Expertise
    Professionals skilled in CAD, CAE, Homologation, Certification, and Manufacturing Support.
     
  • Altair Tool Experts
    Resources trained in HyperMesh, OptiStruct, Radioss, and other Altair tools.
     
  • Onsite & Remote Support
    Staff deployment as per your operational requirements.
     
  • Fast Turnaround
    Quick sourcing and onboarding to minimize project delays.

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